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The NC12 liquid metal catalytic reactor
is an elegant solution for gasification. The reactors
are approximately 10 feet in diameter, and 32
feet high. The efficiency of liquid metal as a
catalyst allows NC12 to size reactors
so that they can be manufactured rather than built
on site, with obvious cost and quality control
advantages. The process begins with the liquid
metal bath at around 2700 deg F. This temperature
is initially maintained by using electricity for
induction heating. The hydrocarbons such as biomass,
coal and waste products, are bottom injected into
the reactor along with (continued below)

oxygen. The formation of carbon monoxide, an
exothermic reaction, adds heat energy to maintain
the liquid metal bath temperature and reduce the
need for electric energy. Other gases formed are
hydrogen and hydrogen sulfide. The hydrogen sulfide
is processed to remove sulfur as a marketable
commodity. The impurities in the coal form a slag
layer in the liquid metal bath which is continuously
removed and quenched to form a solid non-leaching
material for safe disposal.
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